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Hot Forming Elbow Machine

0.19 - 0.30 USD ($)/Piece

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Product Details:

Frame Type Heavy Duty Welded Frame
Connectivity Options Standard Interface / Optional Remote Monitoring
Voltage 380 V / 415 V / 440 V
Model No HFE Series
Lubricating System Automatic Lubrication
Noise Level 80 dB
Features High forming accuracy, energy efficient, robust frame, easy operation
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Hot Forming Elbow Machine Price And Quantity

Minimum Order Quantity 1000 , , Piece
Price Range 0.19 - 0.30 USD ($)/Piece

Hot Forming Elbow Machine Product Specifications

Usage & Applications Manufacturing pipe elbows in pipeline construction, petrochemical, oil & gas industries
Voltage 380 V / 415 V / 440 V
Color Blue / Grey
Connectivity Options Standard Interface / Optional Remote Monitoring
Frame Type Heavy Duty Welded Frame
Features High forming accuracy, energy efficient, robust frame, easy operation
Noise Level 80 dB
Production Capacity Up to 25000 Elbows per Year
Lubricating System Automatic Lubrication
Power Source Hydraulic
Model No HFE Series
Surface Treatment Paint Coated
Drive Hydraulic
Frequency 50 Hz / 60 Hz
Accuracy 1 mm
Operating Temperature Up to 1200C
Cooling System Water / Air Cooling
Machine Type Tube Elbow Forming
Power 35 kW - 110 kW
Power Rating Up to 110 kW
Dimension (L*W*H) 8000 mm x 2500 mm x 3000 mm
Motor Power 15-45 kW
Operating Type Semi Automatic
Product Type Hot Forming Elbow Machine
Weight (kg) 12000 - 35000 kg
Control System PLC Control
Technology Hot Forming
Pressure 160-630 Tons

Hot Forming Elbow Machine Trade Information

Supply Ability 100000 , , Piece Per Day
Delivery Time 15-25 Days

Product Description

Hot Forming Elbow Machine

Established in the year 2008, we are growing as a leading manufacturer & exporter of elbow machines including Hot Forming Elbow Machine. Our offered machine is highly appreciated for its high production rate, noiseless operation, minimum vibrations and efficiency. This machine is designed in such a way that it can easily construct a wide range of elbows of carbon steel in varied diameters and thickness. These manufactured elbows are further known for their high strength, dimensional accuracy and precision. We offer this Hot Forming Elbow Machine along with all essential accessories of the process at the nominal price range.

Features:

High performance
Long functional life
Runs on medium frequency power source
Strong construction

Further Details:

Characteristics: High speed and no damage for internal structure of steel
Applicable material: carbon steel and alloy steel
Wall thickness: 5mm-100mm
Bending radius: 1D- 2D
Model: 108-1420mm for different model

Technical Specifications:

TECHNICAL SPECIFICATIONS	4 inch hot forming elbow making machine	12 inch hot forming elbow making machine
Mode No.:	TZW-B-114	TZW-B-325
Max Elbow size:	OD 114mm*8.56mm	OD 325mm
A. Ram Cylinder
Piston	125mm	200mm
Ram	90mm	160mm
Cylinder	152	245
Valid Travel	2500mm	4000mm
Max Thrust	51.5T	78.5T
Qty	2	2
B. Pump
	2grade pump of integrated connection	3grade pump of integrated connection
	40SCY-14-1B: 1set CB-50: 1set	1. 63SCY-14-1B: 1set SCY-14-1B: 1set CY-50: 1set CY-25: 1set
Motors	Y-7.5kw: 1set Y-5.5kw: set	Y-18.5kw: 1set Y-11kw: 1set Y-15kw: 1set Y-4kw: 1set
Operation Platform	1set	1set
Medium-Frequency Heating System	Mode No.: KGPS-80KW
Weight of the machine	2.5tons
Dimension	LWH: 5800mm700mm900mm

Raw material of main machine part	Main part 200mmx160mm square pipes and steel plate THK 18mm-22mm	Channel steel 250mm-280mm and steel plate 25mm-30mm & 80mm

Medium-frequency part	250KW	500KW, 1000HZ
		Main machine: 1set (500kw)
	Main machine: 1set(250kw)	Cabinet: 1set
	Work capacity of the machine: 1460kgs/hour	Reactor: 1set
	Power need per ton: 330kw	Water cable: 2 pieces
	Weight of the machine: 8tons	Water pipe: 2 pieces
	Dimension: LWH: 10000mm1400mm2200mm	Heating coils: 1 piece
		Machine weight: 11tons
		Machine size: L11000W2000H2200

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Precision Forming for Demanding Industries

Built with a heavy-duty welded frame and high-strength alloy steel dies, the HFE Series consistently creates elbows with exceptional forming accuracy for pipeline construction, petrochemical, and oil & gas sectors. The PLC control system delivers repeatable quality across various angles and pipe diameters, ensuring each elbow meets rigorous industry standards.

Flexible and Energy-Efficient Production

The HFE Series accommodates pipe sizes from 1/2" to 24" (or customized), forming elbows at different angles to meet diverse project requirements. With a working speed of 25 cycles per hour and energy-efficient hydraulic power (35 kW110 kW), this machine efficiently meets high-volume demands without excessive energy consumption.

Safety and Modern Control Systems

Operator safety is prioritized via features like emergency stop, overload protection, and a noise level below 80 dB. Advanced PLC controls, automatic lubrication, and adaptable cooling methods streamline operation, minimizing risks and reducing maintenance time for manufacturers worldwide.

FAQs of Hot Forming Elbow Machine:

Q: How does the HFE Series Hot Forming Elbow Machine create elbows for different industries?

A: The HFE Series machine uses a hydraulic hot forming process to shape steel pipes into elbows for pipeline construction, petrochemical, and oil & gas industries. Its high-strength alloy steel dies and PLC control ensure consistent, accurate forming for both short and long radius elbows across multiple pipe sizes and angles.

Q: What types and sizes of elbows can this machine produce?

A: The machine supports the manufacturing of short radius (SR) and long radius (LR) elbows in pipe diameters ranging from 1/2" up to 24". It accommodates various angles15, 30, 45, 60, and 90and offers customization for specific requirements, making it versatile for many applications.

Q: When is this machine most beneficial in the manufacturing process?

A: This machine is especially valuable when large volumes of precise elbows are required, such as in major pipeline projects or industrial installations. Its high production capacity (up to 25,000 elbows per year) and accuracy enable efficient throughput for demanding schedules.

Q: Where is the HFE Series Hot Forming Elbow Machine typically used?

A: It is deployed globally, particularly in facilities manufacturing components for pipeline construction, oil and gas distribution networks, and petrochemical plants. Its versatile power and voltage compatibility suit diverse international standards.

Q: What is the process for forming elbows using this machine?

A: Pipes are positioned within high-strength alloy steel dies, then subject to hydraulic force combined with high temperatures (up to 1200C). The machinerys PLC system precisely controls angles, pressure, and forming sequence, resulting in consistently accurate elbows.

Q: How does the machine ensure operator safety and reliability?

A: Safety measures include emergency stop buttons, overload protection, and a low noise level ( 80 dB). Automatic lubrication, PLC control, and heavy-duty frame construction contribute to reliable, smooth operation with minimal downtime.

Q: What are the main benefits of choosing the HFE Series for elbow production?

A: Key advantages include high forming accuracy (1 mm), energy-efficient operation, robust and durable frame, easy semi-automatic operation, global adaptability, and suitability for handling extensive production demands efficiently.

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